Links to tools we use for CNC machining:
Tool Cart – https://amzn.to/3owW9ui
Anti-Fatigue Mat – https://amzn.to/3q6y12c
Gear Drawer – https://amzn.to/3nvTAaL
Torque Wrench – https://amzn.to/2LwFPev
Join the DarkAero Community – https://www.youtube.com/darkaeroinc/join
(Exclusive members only content including photos, videos, live Q&A and more!)
https://www.darkaero.com/shop
This video is a quick overview of how we machined out one of our landing gear parts for the DarkAero 1. We cover the machining operations, the tool paths, fixturing (work holding), and provide some good tips and tricks for machining your own components with tricky geometry.
Design for machining links:
1) 3D Hubs
https://www.3dhubs.com/guides/cnc-machining/#design-for-cnc
2) Xometry
https://pages.xometry.com/cnc-design-guide?_ga=2.111945731.642937549.1585421572-368240002.1576430309
3) Protolabs
https://get.protolabs.com/cnc-essentials-dg/?_ga=2.190505902.464113285.1585421509-2054685767.1581997737
If you enjoyed this video and would like to see more of this type of content, follow along as we continue towards creating the fastest, longest range aircraft you can build in your garage.
More information on DarkAero can be found on our website and other social media accounts:
https://www.darkaero.com
https://www.facebook.com/darkaeroinc
https://www.instagram.com/darkaeroinc
https://www.linkedin.com/company/darkaero-inc
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That is very impressive. Makes me think smarter on my set ups. Amazing work. What website for the fixturing ideas? Or website to see more of what your doing
10 lb billet turned into 1 lb part is not something to brag about. There's this technology called "casting" and it's been around for a few millennia and it's far more efficient than that….both in time , money and material.
Killer job man!
Amazing part and video. I’m sure I’ve seen it somewhere but what software do you use for CAD and CAM?
One thought. Rough out by Water jet 6 or more of those with all bolt holes, G54 offset, keep the tabs you have, make 6 at a time.
This was great man, good stuff.
Do you intend to switch to a cast part for production. There is a lot of machining going on in the manufacture of the part.
Maching part is OK,but the part design looks weak to me,not strong enough.
Very nice.
How long was the total programming time?
Hey guys, great work your doing on this adventure. A quick question which may have been answered already but what was the total machining time on this part, both oops.
I do understand this is prototype and speeds and feeds are probably conservative.
I have a 1100m but am not at this level yet , thanks
Did y’all ever make a video on the enclosure you made for the tormach?
Great Video! Very impressive.
Lots of great tips that show you pay attention to precision. Pro tip is to get very close with a good tool distributor. He'll be able to sell you tools and holders with low runout, high performance geometry and coatings, and give proper feeds and speeds.
Haas is an entry level CNC. I hope you do well enough to step up to a more solid machine.
Awesome guys!!! Really hope you guys do EXTREMELY well with your aerospace venture. Love the videos, and PLEASE, don't stop releasing content on the Tormach. Love it.
What happens to all the aluminum waste?
I'm trying to take the jump from 3d printing to a CNC mill putting together. Great video it is really helpful
Will you guys be casting the part when going into production?
How many hours did the machining take?
That really impressive and the end result looks great, but I cannot believe how mush work is need setting up the part before you even start the job, 3D printing make it looks easy.
Super awesome work.
I'm curious about the more granular and technical aspects of this project. Specifically, how do you: (1) determine the forces that your parts will experience during use, and (2) determine that the parts can in fact survive those forces and work correctly? Thank you!
Have you considered hard coat anodizing your fixtures? Reduces chances of wear and damage with use. Same question for finished parts.
Your fusion 360 kung fu is great! But the part looks so light!!! Will it keep the load?? Thank you guys for the video!